ROTARY SCRAPE SURFACE PULP PASTEURIZER

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Product Details:

Power Source Electric/Steam
Features Scrape surface prevents product burning, CIP cleaning compatible
Automation Grade Automatic
Machine Type Continuous Rotary Pasteurizer
Noise Level Low
Heating Method Steam/Hot Water Jacket
Function Type Thermal Pasteurization
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ROTARY SCRAPE SURFACE PULP PASTEURIZER Product Specifications

Operating Temperature Up to 110C
Voltage 380V
Speed Mode Variable Speed
Feeding System Pump Feed
Power 12 kW
Control System PLC Control
Material Stainless Steel 304/316
Frequency 50 Hz
Raw Material Fruits, Vegetables Pulp/Juice
Weight (kg) Approx. 950 kg
Product Type Pulp Pasteurizer
Installation Type Floor Mounted
Automatic Yes
Phase Three Phase
Function Type Thermal Pasteurization
Product Shape Horizontal Cylindrical
Machine Type Continuous Rotary Pasteurizer
Automation Grade Automatic
Capacity 500-2000 LPH
Features Scrape surface prevents product burning, CIP cleaning compatible
Feature Hygienic operation, Rapid and uniform heating
Color Stainless Steel Finish
Heating Method Steam/Hot Water Jacket
Noise Level Low
Type Rotary Scrape Surface
General Use Pasteurization of fruit/vegetable pulp and juices
Dimension (L*W*H) 2200 x 1000 x 1700 mm
Computerized No
Power Source Electric/Steam

Maintenance Easy to dismantle for cleaning
Maximum Rotation Speed 60 RPM
Discharge Type Bottom outlet with valve
Steam Pressure Range 3-6 bar
Bearings Sealed, food-grade bearings
Product Contact Surface Mirror polished inner shell
Scraper Material Food grade nylon or stainless steel
Temperature Control Digital temperature indicator and controller
Safety Features Overheat protection, Emergency stop button
Product Viscosity Handling Suitable for viscous and semi-viscous materials

Product Description

ROTARY SCRAPE SURFACE PULP PASTEURIZER:

Function: - For heating Mango Pulp from 32 Deg. C. to 92 Deg. C.

Construction: S.S.304 Square pipe Structure for Horizontally self standing

Ptfe Scrapers for proper stirring and preventing product from charring.

Inlet / Outlet connections will be 2 three part union

Dial type temperature gauge mounted at discharge end spout.

Steam Piping fitted with valve, Pressure Safety valve, Pressure Gauge, Air Vent, Condensate outlet connection complete with Bucket type Steam trap, Bypass Valve, Y strainer. For cooling necessary interconnecting piping.

Jacket of main shell will be SS304 and coved by thick Glass wool

Insulation which will be cladded with thin SS304 sheet.

Mechanical seal arrangement at feed end.

Buffing / Finish: External Finish: Matt Finish- Internal Finish: Mirror Finish

All flange gasket / Packings / Bushes etc Food grade Ptfe of suitable thickness.

MOC: SS 304

Capacity: 100 to 5000 Kg./ Hr.

Efficient Thermal Pasteurization

Designed for continuous rotary operation, this pasteurizer offers rapid, even heating through a steam or hot water jacket. Its automated PLC system and digital controls deliver consistent results, preserving taste and nutritional value while ensuring product safety.

Superior Hygienic Design

All product-contact surfaces are mirror polished and fabricated from food-grade stainless steel. The bottom outlet with a valve, sealed bearings, and easy dismantling for cleaning uphold stringent hygiene standards, making it ideally suited for food processing environments.

Versatile Handling for Viscous Products

Capable of processing a wide range of viscosities, this pasteurizer is perfect for fruit pulp, vegetable puree, and juices. The scrape surface mechanism continuously mixes and prevents product sticking or burning, maintaining product integrity even at higher temperatures.

FAQs of ROTARY SCRAPE SURFACE PULP PASTEURIZER:

Q: How does the rotary scrape surface pasteurizer prevent product burning during operation?

A: The machine employs food-grade nylon or stainless steel scrapers that continually rotate and scrape the inner mirror-polished surface, ensuring product is constantly mixed and does not adhere or burn, especially when handling viscous materials.

Q: What safety features are included in this pasteurizer?

A: It is equipped with overheat protection and an emergency stop button for immediate shutdown if needed. Additionally, sealed food-grade bearings contribute to safe and reliable operation during continuous processing.

Q: When should the pasteurizer be dismantled for cleaning, and how is this achieved?

A: For optimal hygiene, the machine should be dismantled for cleaning after each production cycle or batch. The design allows for easy disassembly, and its compatible with CIP (clean-in-place) systems to streamline the cleaning process.

Q: Where is the bottom outlet located, and what is its benefit?

A: The bottom outlet with a valve is situated at the base of the horizontal cylindrical body, making it efficient to discharge processed product quickly and hygienically, minimizing residue and facilitating easy cleaning.

Q: What are the main benefits of digital temperature control and PLC automation?

A: Digital temperature indicators and PLC controls provide precise, real-time temperature management, ensuring consistent pasteurization results. Automated settings reduce human error and improve process repeatability and safety.

Q: How does the pasteurizer handle varying product viscosities?

A: Thanks to its powerful rotary scrape surface mechanism and variable speed settings (up to 60 RPM), the machine efficiently processes both viscous and semi-viscous materials such as fruit pulps and vegetable pastes without clogging or quality loss.

Q: What process is used for heating, and what is the recommended pressure range?

A: The heating is accomplished via a steam or hot water jacket around the product chamber, providing rapid, uniform heat transfer. The pasteurizer is designed to operate effectively at a steam pressure range of 36 bar.

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