PNEUMATIC PISTON FILLER MACHINE

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Product Details:

Speed Mode Variable (Manual Controlled)
Phase Single Phase
Automation Grade Semi-Automatic
Operating Temperature Up to 70C
Frequency 50 Hz
Features Hygienic Design, Corrosion Resistant, Easy Maintenance
Feeding System Manual Hopper Feed
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PNEUMATIC PISTON FILLER MACHINE Product Specifications

Voltage 220 V
Product Type Pneumatic Piston Filler Machine
Product Shape Rectangular Base with Upright Cylinder
Control System Pneumatic Controls
Noise Level Low
Capacity 5 - 1000 ml per cycle
Weight (kg) Approx. 28 kg
Power Manual Pneumatic Operation (No Electric Motor)
Dimension (L*W*H) Approx. 520 x 320 x 600 mm
Automatic Semi-Automatic
Function Type Filling
Machine Type Piston Filling Machine
Power Source Compressed Air
Automation Grade Semi-Automatic
Phase Single Phase
Material Stainless Steel (Contact Parts)
Speed Mode Variable (Manual Controlled)
Computerized No
Type Single Head Semi Automatic Filler
Color Silver
Frequency 50 Hz
General Use For filling liquids, creams, pastes into bottles or containers
Feature Adjustable Filling Volume, Anti-drip Nozzle, Easy Cleaning
Installation Type Tabletop / Benchtop
Operating Temperature Up to 70C
Raw Material Suitable for liquid, paste, cream, gels
Feeding System Manual Hopper Feed
Features Hygienic Design, Corrosion Resistant, Easy Maintenance

Hopper Capacity 20 Litres
User Interface Manual Lever
Safety Mechanism Overpressure Protection
Minimum Fill Volume 5 ml
Operating Environment Indoor, Dust-Free Space
Nozzle Diameter Standard 8 mm, Optional sizes available
Maintenance Low Maintenance Due to Simple Design
Cleaning Method Quick Release Parts for Easy Cleaning
Suitable Container Types Bottles, Jars, Tubes, Vials
Application Range Food, Cosmetics, Chemical, Pharmaceutical liquids or semi-liquids
Air Pressure Requirement 0.4 - 0.6 MPa
Filling Accuracy 1%
Maximum Viscosity Supported Up to 80,000 cps

PNEUMATIC PISTON FILLER MACHINE Trade Information

Main Export Market(s) Australia, North America, Eastern Europe, Middle East, Africa, Western Europe, Central America, South America, Asia
Main Domestic Market West India

Product Description

PNEUMATIC PISTON FILLING MACHINE:

Function: Filling the product in to bottles

Brief spec: Horizontally mounted piston of 500ml.capacity mounted on rigid sqr, Tube structure. 100 ml to 500 ml in single stroke

The syringe piston is operated by pneumatic cylinder.

Set desired quantity by easy movement of lever.

The 20 Lit. Tank is incorporated in the machine to receive product from Blending tank.

The operator has to place empty bottle under nozzle and start the pneu. Switch.

M.O.C. : SS 304

Hopper holding Capacity: apprx. 20 Ltrs

Flexible and Accurate Filling Solution

The pneumatic piston filler is engineered for high precision and flexibility, accommodating a broad range of fill volumes and viscosities. Whether dealing with thin serums or thick creams, its adjustable settings and anti-drip technology ensure consistent, mess-free results. It excels in delivering uniform fills for containers of varying shapes and sizes, offering maximum versatility for small to medium-scale production.

Hygienic, Easy-to-Clean Design

All contact parts of the machine are constructed from stainless steel, ensuring both hygiene and resistance to corrosion. The quick-release mechanism streamlines cleaning and product changeover, perfect for maintaining sanitary conditions and adhering to quality standards in food, pharmaceutical, and cosmetic industries.

User-Friendly and Safe Operation

Operation is straightforward through a manual lever interface, supported by a robust overpressure protection feature for enhanced safety. The absence of an electric motor keeps maintenance simple and minimizes noise levels, making it a convenient and dependable choice for controlled indoor environments.

FAQs of PNEUMATIC PISTON FILLER MACHINE:

Q: How does the pneumatic piston filler machine operate without electricity?

A: This machine uses compressed air (0.40.6 MPa) as its power source. Operators manually control the filling process with a lever, utilizing pneumatic controls for precise and adjustable fills, making it ideal for environments where electrical connections are limited.

Q: What types of products and containers can be used with this filler?

A: It is suitable for filling liquids, pastes, creams, and gels into a variety of containers, including bottles, jars, tubes, and vials. Both low and high-viscosity products (up to 80,000 cps) can be filled efficiently.

Q: When should the machine be cleaned, and how is cleaning performed?

A: Cleaning should be done after each production run or product change. The unit features quick-release parts, enabling fast and simple disassembly for thorough sanitationcrucial for food, cosmetic, and pharmaceutical applications.

Q: Where is the optimal location for installing this machine?

A: Install the machine on a stable, dust-free tabletop or benchtop within an indoor facility. This ensures a safe, hygienic working environment and maintains product integrity during filling operations.

Q: What is the typical process for using the piston filler?

A: Operators manually load the product into the 20-litre hopper, set the desired fill volume, and use the lever to dispense the precise amount into containers. The anti-drip nozzle prevents spills, and the process can be repeated rapidly for batch production.

Q: What benefits does the adjustable filling volume feature provide?

A: The adjustable filling volume allows users to quickly switch between different product sizes and container types, supporting operational flexibility and reducing downtime between batches or product changeovers.

Q: How does the overpressure protection mechanism enhance safety?

A: The overpressure protection mechanism automatically prevents the machine from operating if unsafe pressure levels are detected, safeguarding both the operator and the equipment from potential damage or hazards.

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