24 TRAY DRYER

24 TRAY DRYER

Product Details:

  • Operating Temperature Up to 150C
  • Frequency 50/60 Hz
  • Function Type Drying
  • Machine Type Batch Type
  • Speed Mode Single
  • Power Source Electric
  • Feeding System Manual
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24 TRAY DRYER Product Specifications

  • Silver/Grey
  • Approx. 400 kg
  • Tray Dryer
  • Heating with air circulation, high-efficiency insulation, thermostatic control
  • Automatic
  • Electric Heaters
  • Digital Timer Based
  • Uniform air circulation
  • Single/Three Phase
  • Mild Steel/Stainless Steel
  • 1200 x 900 x 1800 mm
  • 24 Trays
  • Manual
  • Low
  • Stainless Steel/Mild Steel
  • Electric
  • Floor Mounted
  • No
  • Single
  • Rectangular
  • Batch Type
  • 220-240 V
  • 36 kW
  • Hot Air Dryer
  • Yes
  • Drying
  • Drying granules, powders, chemical and pharmaceutical products
  • 50/60 Hz
  • Up to 150C

Product Description

 24 TRAY DRYER. 

    Capacity:  Suitable for 24 Trays of size 32 x 16 x 1  loaded on fixed angles

    Drying chamber:

Double walled construction with insulation in between. With one door. Outside body fully welded, step less with rounded edges and corners.  Inside body fully welded with rounded edges and corners to maximum extent.

    Doors:

Single door with Double walled construction with insulation in between. Heavy Hinges Handle for opening and sparkless locking.

    Air Recirculation:

Two coaxial fans driven by common Flame proof motor through  V belt and pulleys.

       Air inlet with micron filter. Exhaust with adjustable damper.

    Heating:

By finned tube radiator with  square meter heat transfer area Suitable for either steam hot water or thermic fluid and By KW Electrical heaters ESCORT brand Electrical heaters.

    M.O.C.:

a.    All internal and air contact parts like inside wall of chamber, inside wall of door, radiator, recirculation fan, fan shaft , safety grids, exhaust damper, etc in S.S. 304 quality.

 b.    All external, visible and non contact parts like outside wall of chamber, outside wall of door,   Hinges, handle, door lock, drive support, drive cover, control panel cover, bottom supports, etc in S.S. 304 quality.

 c.    Gaskets for door, damper, filter, explosion flap food grade silicone rubber.

 d.    Insulation LRB

    Safety:

          a. Aluminium explosion flap on rear wall.

          b. Safety covers for drive assembly.

          c. Door limit switch interlocked with recirculation fan.



Uniform and Efficient Drying Process

The 24 Tray Dryer employs forced convection with dual fans to maintain consistent airflow across all trays. This mechanism ensures thorough, uniform drying of productsessential for quality assurance in pharmaceuticals and chemicals. The robust insulation and thermostatic controls help maintain temperature stability during batch operations.


User-Friendly Operation and Superior Safety

Designed with automatic digital timer controls and over-temperature protection, the dryer facilitates effortless, safe operation for operators of varying experience. Features such as the insulated double-walled chamber and adjustable exhaust port further enhance safety and operational efficiency.


Versatile Applications Across Industries

Constructed from stainless or mild steel, this hot air dryer is suitable for drying a range of productsincluding powders, granules, and dyesmaking it ideal for pharmaceutical, food, textile, chemical, and allied industries. Its batch processing design supports efficient handling of various product types and sizes.

FAQs of 24 TRAY DRYER:


Q: How does the forced convection system in the 24 Tray Dryer improve drying uniformity?

A: Forced convection, driven by two built-in fans, promotes even air distribution across all trays. This minimizes temperature variations within the chamber, ensuring each product batch dries consistently and efficiently, which is critical for processing pharmaceuticals and chemicals.

Q: What types of products can be dried using this tray dryer?

A: This dryer is suitable for drying granules, powders, chemical and pharmaceutical products, food items, dyes, and certain textile materials. Its construction and air circulation system are designed to accommodate a wide range of materials in batch operations.

Q: When is it necessary to install optional humidity control in the tray dryer?

A: Optional humidity control is beneficial when drying moisture-sensitive products or precise moisture levels are required, such as in pharmaceutical or specialty food processing. It provides greater accuracy and consistency for critical drying tasks.

Q: What are the key safety and operational features included in the dryer?

A: Key safety features include over-temperature protection to prevent damage to products, insulated double-walled doors to retain heat, and a sturdy, powder-coated construction. The system is automated with a digital timer for ease of use and reliability.

Q: Where is the 24 Tray Dryer most effectively installed?

A: This dryer is designed for floor-mounting in industrial settings such as pharmaceutical, food, chemical, dye, or textile processing plants. Castor wheels provide mobility, allowing repositioning as required within manufacturing facilities.

Q: How is the drying process controlled and monitored?

A: The tray dryer operates automatically using a digital timer, ensuring accurate process control and repeatability. The temperature can be precisely set up to 150C, and the adjustable exhaust port allows customization of airflow and moisture removal.

Q: What are the primary benefits of using a 24 Tray Dryer in industrial applications?

A: The dryer offers rapid, uniform drying; enhanced safety features; adaptability to diverse materials; and operational efficiency. Its robust design, ease of use, and consistent results make it a preferred choice for industrial-scale batch drying.

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